Industrial Hard bone pre-breaker

  This machine is ideal for all type of bones, it is our Stage 1 primary starter in our Bone Crsuhing and grinding Process. Stage 2 is our...

Monday, 29 August 2022

Gaser Rotary Accumulation Table

Gaser Rotary Accumulation Table


Rotary Tables are used to facilitate the collection of product after exiting from a processing line.

Technical Specifications:

  • Made of stainless steel.
  • Upper working zone made of polythene for food products or stainless steel.
  • Diameter at choice 1.200 mm, 1.500 mm or 2.000mm.
  • Adjustable height: 850 mm.
  • Speed rotation: 10 rpm.
  • Power: 0,12 kW.
  • Rotary turntable 1.200 mm with polythene upper working zone.
  • Rotary turntable 1.500 mm with stainless steel upper working zone.
  • Rotary turntable 2.000 mm with stainless steel upper working zone.

 

Friday, 26 August 2022

Croquettes Production Line


 CM Machine Services offers the ability to create a fully functional processing line to meet the needs of the customer. Here is an example of a line with a rotary turn table, filler machine, and a batter breader.

Vacuum Filler HTS 95


 

Vacuum Filler HTS 95


Suitable for filling of all kinds of sausages and for liquid or pasty masses. For example: soups, sauces, mayonnaises, pies, spreads, hummus, salad, ice cream, etc.

Basic equipment Details:

The HTS Touchscreen is very comfortable and easy to operate with its clear symbolic language. With adjustment of the acceleration ramp for main-drive and twist system, weight correction can be done. Statistics will inform about daily, monthly, yearly, and total machine output. Safety shutdowns and error messages from the digital drive system are displayed and diagnosed. Possibility to store a special software specified for customer.

Technical data:

  • Main-drive: by HTS frequency-drive
  • Tilt-able hopper: 95 liters
  • Rotor diameter: 120 mm
  • Number of vanes: 10,12
  • Filling capacity: 3000 kg/h
  • Filling pressure: 35 bar
  • Portion performance: 400 portion / minute
  • Portion weight: 1 - 100.000 g
  • Vacuum pump: 16 m3
  • Connected load: 4,2 kW
  • Net weight: 340 kg

Model Type 1: For filling and portioning

Model Type 2: For filling, portioning, and twisting. The twist drive with HTS frequency-drive has an inclusive 2 special-nozzles for twisting - without holding device

Additional equipment:

  • Holding device HV395 for all types of natural casings, collagen casings, and peel able cellulose casings
  • Inclusive 3 set of twisting nozzles of choice
  • Tilt-able hopper 120 liters
  • Signal socket

Accessories:

  • 3 filling nozzles of choice, tools, grease press, and documentation (comes with the machine)

Note: Filling, portioning, and twisting can be done without holding device as well.

- Twisting without holding device: The person needs some training and eventually a very skilled worker can work without it.

- Basically, holding device is for holding the casings.

- For specifically plastic casings, you need a holding device!

Mobile Carcass Shredding

Mobile Carcass Shredding

The mobile carcass shredding is specially designed for shredding carcass meat into pieces after slaughter. It can be used for cattle, sheep, & goats.

Since the carcass shredder unit is in a 40' container, it can be easily transported and installed directly next to the mobile slaughterhouse or at any desired location.

The unit, which has the capacity to shred carcasses of approximately 20 sheep and goats or 5 cattle (20 quarters of carcass) simultaneously, it is extremely practical and economical for anyone who performs small-scale slaughter in different locations.

Specifications:

  • Complete containerized system, slaughter equipment, dual rail, and support materials.
  • 40’ HC container
  • Shredding capacity: 20 sheep & goats or 5 cattle (20 quarters of carcass)
  • PU sandwich panel wall cladding
  • Shredding tables (with water gun)
  • Ready for use complete with electrical, lighting, and mechanical installations
  • Installed hygiene equipment (sinks, knife sterilizers)
  • Special design and equipment configuration according to customer requirements
  • It does not require infrastructure

Mobile Container Cattle Slaughterhouse

Mobile Container Cattle Slaughterhouse

Modern and hygienic slaughterhouses are specially designed for the slaughtering and shredding of cattle such as calves, oxen, and camels. They are easily transportable in a 40' container.

Thanks to the hydraulic system of the container, it becomes 2-floors and reaches a high ceiling size and creates sufficient space for the treatment of cattle. Cold storage or processing units can further be added to the container according to customer requirements. The mobile slaughtering container can be easily set up without needing to be assembled.

Cattle container slaughterhouses have an hourly capacity of approximately 12 heads, making them extremely practical and economical for anyone who performs small-scale slaughter in different locations.

Specifications:

  • Double-deck, hot-dip galvanized steel structure slaughter equipment, dual rails and support materials.
  • Slaughter capacity: 12 cattle/hour
  • PU panel wall cladding
  • Ready for use complete with electrical, lighting, and mechanical installations
  • Installed hygiene equipment (sinks, knife sterilizers)
  • Dimensions of 320x1320x320 cm when closed and 320x1320x560 cm at the time of slaughtering
  • Double-deck opening system à The upper deck is lifted by a hydraulic system or crane, and prepared for slaughtering.
  • Lighting and mechanical installation system
  • No infrastructure required
  • Special design and equipment configuration according to customer requirements

 

Mobile Container Sheep & Goat Slaughterhouse


 

Mobile Container Sheep & Goat Slaughterhouse

Modern and hygienic slaughterhouses are specially designed for slaughtering and shredding animals such as lambs and goats, then are easily transported in a 40' container. Cold storage or processing units can also be added according to customers’ requirements.

It can be easily started up without needing to be assembled.

Container slaughterhouses for sheep and goats with an hourly capacity of approximately 20 heads are extremely practical and economical for anyone who performs small-scale slaughter in different locations.

Specifications:

  • Complete Containerized System, Slaughter Equipment, Dual Rail and Support Materials.
  • 40’ HC container
  • Slaughter capacity: 8-10 sheep and goats /hour
  • PU sandwich panel wall cladding
  • Ready for use complete with electrical, lighting and mechanical installations
  • Alternatives including or excluding cold room (9 carcasses)
  • Special design and equipment configuration according to user request
  • It does not require infrastructure

Beef Rail Trolley

 

Beef Rail Trolley


The Beef Rail Trolley is used in flat track rails in slaughterhouses, cutting rooms and sausage factories. They are made entirely of stainless steel, which makes them more hygienic and durable. The wheel is made out of the latest generation of plastic material, making it highly resistant to impacts and frictional wear. Hooks of different diameter can be attached to them, with or without a swivel, and legs or rocker arms.

Advantages of the equipment

  1. Different dimensions to meet your needs
  2. It does not need lubrication
  3. No precipitation of chips on the carcass
  4. Less weight than traditional ones
  5. It does not rust
  6. Durability
  7. Easy to clean and sterilize
  8. Withstands temperatures between -22º and + 200º

Technical features

  • Body: AISI-304 stainless steel folded plate
  • Hook: Made of AISI-304 stainless steel with a diameter of 14,16, 18 or 20 mm
  • Wheel: Made of food-grade plastic material with high resistance to friction and impact
  • Shaft: AISI-304 stainless steel of European manufacture

Models

Beef Rail Trolley models

Meat Loading Arm

Meat Loading Arm


Meat loading arms are for the companies that need an easier way to do the work procedures. It is a strong, practical and easy machine that is used in the loading and unloading phases, reducing work time and physical effort.

Advantages of the equipment

  1. Robust and resistant
  2. Optimizes loading time

Technical Features

  • Built entirely in stainless steel according to the CE and USDA regulations
  • Maximum lift hook: 2,680 mm (8.79 ft)
  • Minimum lifting hook: 820 mm (3.69 ft)
  • Working stroke: 1,860 mm (6.1 ft)
  • Rotating arm: 260 degrees
  • Rotating head: 320 degrees
  • Useful overall rotation: 350 degrees
  • Upload and dropped speed: 0,3 m/s (0.98 foot per second)
  • Working capacity of 300kg (661.39 lb)
  • Voltage: 380 V 3ph
  • Installed power: 2,5 KW

 

Truck Boxes for Meat

Truck Boxes for Meat

The truck track is designed for loading and unloading product, as well as the transport of carcasses or meat hooks. There is the possibility of connecting the tracks or rails of the truck to the slaughterhouses, cutting rooms or processing facilities through hydraulic arms. These arms can be included in the installation. Facilitating the loading and unloading tasks, the arms are connected to the truck's battery, making the set a very versatile piece of equipment

Advantages of the equipment

  1. Adaptable to every kind of truck box
  2. The track is aluminum, which does not significantly increase the tare of the truck
  3. We adapt the plans for the box manufacturer to adapt the reinforcements of the box

Technical features 

  • Headboard: Developed with Via Birraíl in extruded aluminum
  • Track fastening to the truck body by a cast aluminum saddle (or track hanger)
  • AISI - 304 stainless steel hardware (all screws)
  • Needles for changes on the headboard of direction in stainless steel
  • Two pieces of coupling to the connection arm of the installation

OPTIONAL: Truck Loading arm

  • Stainless Steel
  • Maximum lift 2400 mm
  • Arm rotation 130 degrees
  • Load capacity 180 kg
  • Machine weight: 60 kg
  • Voltage 12-24 V

Hydraulic arms for used in truck boxes to facilitate the work of loading and unloading carcasses or meat hooks.

Includes the possibility of connecting, through arms, the tracks or rails straight from the truck to the facility, slaughterhouse, cutting room or processing factory. Hydraulic loading arms can be included in the boxes, that facilitates the loading and unloading with different rails. These hydraulic arms are connected to the truck's battery, making them a very versatile piece of equipment.

Can & Glass Washer

Can & Glass Washer

The glass & can washer is made of high-quality stainless steel and complies with HACCP standards. The systems are adapted to the dimensions of its can or glasses to be cleaned. Thanks to the built-in water filter, the systems are economical in handling water.

This washing has an integrated main wash, rinse, and drying system. The can washer is for quick effective cleaning and drying of glasses / cans after filling.

The washing systems are divided into a main washing zone, rinsing zone, and drying zone. Standard to the machine, the glass / cans are put in manually by hand. In the main washing zone, the glasses are cleaned with circulating water, which is constantly cleaned by the built-in filter system. The built-in tank heating keeps the washing water in the main washing zone constantly at the desired temperature. In the rinse zone, the glasses are rinsed with clean fresh water. This water is then fed into the main washing zone in the “double cascade system” and continuously regenerates the washing water. After rinsing, the glasses pass through the drying zone and are blown off dry via air nozzles at high air volume. The blown-off water is also returned to the washing zone via the cascade system. This process achieves a maximum washing result with minimum water, energy, and chemical consumption.

The built-in special washing nozzles ensure a thorough cleaning of the washing material.

Specifications

  • Capacity: 100 - 2,000 glasses or cans/hour
  • Stainless steel

Technical Data

  • Total length: 4000mm
  • Height: 1600mm
  • Wide: 600mm

Options

  • Drying module – Heating system with higher air blowers and uses electric energy
  • Drying via centris - Pallet spinner to remove excess water with less energy consumption
  • Water filtration
  • Fume extraction exhaust system
  • One-man operation
  • With conveyor belts
  • Dosing pump

*Can be customized according to customer requirements*

Thursday, 25 August 2022

Container and Trolley Washers

 

200L & 300L Front Load Buggy Washer

 

The trolley washing machine has a combined the duties of prewash, main wash and rinsing zone into one.

Operation: The washing cycles are adjustable (average duration approx. 100 sec.) and incorporates 6 phases:
1. Loading the trolley and closing the door
2. Hot water cycle at 35-60°C
3. Drip-dry period
4. Rinsing cycle with antiseptic effect at 85-92°C
5. Drip-dry period
6. Opening the door and unloading the trolley

Specifications:

  • Capacity: 25-40 trolleys per hour
  • Unload via an electromotive operated door (servo motor) which also seals the
    washing chamber.
  • Energy-saving cascade system: the fresh rinse water is re-used to refresh the wash water
  • Rotating nozzle system
  • Desiccation protection (via level sensors)
  • Adjustable washing time

Technical data:

  • Material: Stainless steel
  • Electrical: 400V/50Hz (other options available upon customer request)
  • Protection class: IP55
  • Pump: EBARA EVM max. 16 bar
  • Pump capacity: 15.0 kW
  • Water inlet tank: 3/4”AG
  • Water inlet rinse water: 1/2”AG
  • Drain: Dump valve 200x200mm
  • Tank volume: 670 liters
  • Electrical tank heater: 2 x 9kW
  • Water consumption: 8-10 liters

 

Front Load Pallboxes Combo Washer

The container washer is for efficient cleaning. This machine contains a combined prewash cycle (optional), main wash and rinse.

As the standard, the containers are loaded and unloaded via an electromotive operated loading door. The containers are easily placed directly on the water-tight door and are fixated. Afterwards, the door (with drip water recovery) is closed and the washing cycle begins automatically. The door opens automatically at the end of the wash cycle.

The cleaning and washing cycles are adjustable (mean duration 100 sec.) and comprise 6 phases:
1. Loading and closing the door
2. Hot water cycle at 35 - 60 ° C
3. Break for the draining
4. Rinse with disinfectant action at 82 ° - 85 ° C
5. Break for the draining
6. Open the door, follow-up time from the steam outlet and remove the container

Specifications

  • Capacity: 15-30 container/hour
  • Washing time: adjustable
  • Stainless Steel
  • Washing temperature: 35 - 60°C adjustable
  • Rinse temperature: 82 - 85°C

Technical Data

  • Electrical connection: 3~400V/50Hz+N+PE (other options upon request)
  • Protection class: IP55
  • Pump capacity: 22 kW ~ 90 mm³ with 6 bar
  • Vapor extractor: low pressure fan 2,2 kW
  • Water connection tank + rinse: 3/4”AG
  • Water drain: fast emptying valve 200 x 200 mm, with additional drain 3” ball valve
  • Tank capacity: approx. 800 l
  • Noise level: approx. 65db (A)
  • Electrical tank heating: 4 x 9 kW
  • Total connection: approx. 25 kW (without Tank heating and flow heater)
  • Door closing motoric: above 0,37 kW; below 1,10 kW
  • Water consumption: approx. 10 - 20 l per washing circle
  • Electrical consumption: approx. 0,266 kW/h – 1,416 kW/h

*Can be customized according to customer requirements*

 

Semi-Automatic Tabletop Double Clipper

 

Semi-Automatic Tabletop Double Clipper

 

The CDC 800 Easy Plus is a pneumatically driven table top double clipper and is developed for the small trade and middle size businesses. All natural, fiber, cellulose and artificial casings available on the market can be processed.

The caliber area of 25-105mm allows for a maximum flexibility in the production. The CDC 800 Easy Plus distinguishes itself by its respectable construction, in connection with safe operation. The clipper is made in Germany, guaranteeing a high degree of quality, functionality, and value. The CDC 800 Easy Plus is proven to be rustproof due to the high-grade steel construction.

Specifications:

  • Up to four different clip sizes for all purposes
  • Minimal air-consumption
  • Hygienic stainless-steel design
  • Easy to clean due to smooth surfaces
  • Compatible with all commercially available stuffers
  • Natural, fiber, cellulose, and artificial casings
  • Preflex-bracket for changing the loops within seconds
  • String dispenser
  • Without mechanical and electrical connection to the stuffer
  • Integrated casing break

Technical Data:

  • Caliber 25 - 105mm
  • Air pressure: 4 - 6 bar
  • Air consumption: 4 liters
  • Weight: 23 kg
  • Dimensions L x W x H: 300 x 460 x 900

Optional:

  • Perfex string support
  • Perfex top automatic loop inserter
  • Spool clip system
  • String dispenser for ring shaped products

Pallet Washers


 

Pallet Washer 50-100


Compact conveying pallet washer machine for fast and effective cleaning of slight to moderately contaminated plastic pallets.

The pallet washer is divided into a main wash and a rinsing zone. In the main wash zone the pallets are cleaned with circulating water which is invariably kept at the desired temperature by the installed tank heater. The water of the main wash zone is constantly filtered by an elaborate filtration system. In the rinsing zone the pallets are rinsed with clean fresh water and subsequently conducted into the tank of the main wash zone to be re-used. This procedure achieves minimal water, energy and chemical consumption as well as superb wash results.

In order to ensure an optimal cleaning of all faces, the pallets are transported by a conveyor chain at even distances through the unit; the installed rotatable. Clip-eyelet flat nozzles ensure an efficient cleaning of the pallets.

Specifications

  • Capacity: 50-100 pallets per hour
  • Pallet transportation: Upright, horizontal

Technical data

Guiding plate IN + OUT:

  • Length: 800mm
  • Feature: with built-in roles

Main wash zone:

  • Length: 1620mm
  • Tank capacity: 450 liters
  • Tank heating: 2 x 4kW
  • Washing temperature: 40 - 65°C adjustable
  • Nozzles: flat nozzles

Conveying system:

  • Conveying system: transport chain
  • Distance of carrier: 100mm

Heating system:

  • System: electrical heater
  • Power: 3 x 9kW

Utility connections:

  • 400V / 50Hz (Other options upon request)
  • Control voltage: 24V
  • Water inlet: 3/4“, 1 - 10 bar, Cold- and warm water
  • Water outlet: 2” ball valve

Options

  • Drying module – Heating system with higher air blowers and uses electric energy
  • Drying via centris - Pallet spinner to remove excess water with less energy consumption
  • Water filtration
  • Fume extraction exhaust system
  • One-man operation
  • With conveyor belts
  • Dosing pump

*Can be customized according to customer requirements*

 

Pallet Washer 100-200

 

Compact conveying pallet washers for fast and effective cleaning of slight to moderately contaminated plastic pallets.

The unit is divided into a main wash, rinsing zone and drying zone. In the main wash zone the pallets are cleaned with circulating water which is invariably kept at the desired temperature by the installed tank heater. The water of the main wash zone is constantly filtered by an elaborate filtration system. In the rinsing zone the pallets are rinsed with clean fresh water and subsequently conducted into the tank of the main wash zone to be re-used. This procedure achieves minimal water, energy and chemical consumption as well as superb wash results. In the drying zone (Cold-air booster) the crates are air boosted with cold air.

In order to ensure an optimal cleaning of all faces, the pallets are transported by a conveyor chain at even distances through the unit; the installed rotatable. Clip-eyelet flat nozzles ensure an efficient cleaning of the pallets.

Specifications

  • Capacity: 100-200 pallets per hour
  • Pallet transportation: Upright, horizontal

Technical data

Guiding plate IN + OUT:

  • Length: 800mm
  • Feature: with built-in roles

Main wash zone:

  • Length: 1620mm
  • Tank capacity: 450 liters
  • Tank heating: 2 x 4kW
  • Washing temperature: 40 - 65°C adjustable
  • Nozzles: Clip-eyelet (rotatable flat nozzles)
  • Filter system: 2 pcs

Rinsing zone:

  • Length: 780mm
  • Temperature recommended: 60 - 85°C
  • Nozzles: flat nozzles

Drying zone:

  • Length: 1500mm
  • Blower: 5,5kW

Conveying system:

  • Conveying system: transport chain
  • Distance of carrier: 100mm

Heating system:

  • System: electrical heater
  • Power: 3 x 9kW

Utility connections:

  • 400V / 50Hz (Other options upon request)
  • Control voltage: 24V
  • Water inlet: 3/4“, 1 - 10 bar, Cold- and warm water
  • Water outlet: 3” – 1 ½“ ball valve

Options

  • Drying module – Heating system with higher air blowers and uses electric energy
  • Drying via centris - Pallet spinner to remove excess water with less energy consumption
  • Water filtration
  • Fume extraction exhaust system
  • One-man operation
  • With conveyor belts
  • Dosing pump

*Can be customized according to customer requirements*

Semi-Automatic Double Clipper

 

Semi-Automatic Double Clipper

The CDC series distinguishes itself by its solid construction, in connection with a safe operation. All natural, fibrous, cellulose, and artificial casings available on the market can be processed through these clippers. Due to the height being adjustable from the base, the CDC can be connected to all customary stuffing machines. Because of its surface treatment, the chrome nickel steel construction of the CDC can be cleaned fast and easy. The high-grade steel construction in connection with plastic, guarantees highest stability of value. Single sausages and sausage chains can be produced by the standard pneumatic knife.

A pneumatic casing brake also allows processing of very sensitive casings. Especially for the small trade businesses, we offer a separate stuffing horn support. This support decreases the product residue, which retains in the stuffer connector, approx. 70%. During product change, only small amounts, which are inside the stuffing horn, get wasted. The clipper machines are made in Germany, guaranteeing a high degree of quality and functionality.

Specifications:

  • Up to four different clip sizes for all purposes
  • Minimal air-consumption
  • Hygienic stainless-steel design
  • Compatible with all commercially available stuffers
  • Natural, fiber, cellulose, and artificial casings
  • Rotatable rubberized rollers, two of them being lockable 
  • Height adjustable base
  • Stuffing horn support available in two variations: Standard or Handicraft
  • String dispenser with detachable string feeder
  • Additional options available without electricity connection
  • Caliber 25 - 105mm

Technical Data:

CDC 800 and CDC 800 S technical data